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"Tray Drying Oven for Laboratory Granule Drying"

"ESAW Tray Oven for Science Labs and Chemistry Classrooms"

"Industrial Tray Oven with 24 Stainless Steel Trays"

"Best Tray Drying Oven for Students and Research Labs"

Shop Tray Drying Oven – Laboratory & Industrial Use | ESAW India

Model No : TDO-45

Regular price Rs. 0.00
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CAPACITY: 18L
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Delivery Period

3-5 Working Days

Replacement

3 Days Replacement as standard, Free of Cost

Dedicated Support

Support from 9:30 AM to 6:00 PM everyday

Description

    Drying Process: Significance, Applications, and Uses

    Significance: Uniform and Controlled Batch Processing

    The **Tray Drying Oven** (also known as a Tray Dryer or Cabinet Dryer) is a foundational piece of equipment in batch processing industries. Its significance lies in its ability to handle large volumes of material, spread thinly on numerous perforated trays, and subject them to **highly uniform forced hot air circulation**. This ensures consistent moisture or solvent removal, preventing case hardening and guaranteeing product homogeneity, which is vital for quality control in pharmaceuticals and specialty chemicals across **Delhi, Pune, and Chennai**.

    Applications: High-Moisture Reduction

    Primary applications include the drying of **wet powders, granules, pellets, semi-solids, and vegetables/herbs**. This is a mandatory step in chemical synthesis, before tableting in pharma (granule drying), and in food processing to extend shelf life. The controlled temperature and air velocity allow for safe handling of volatile or temperature-sensitive compounds.

    Uses: Pharmaceutical, Chemical, and Food Sectors

    Used extensively by: **Pharmaceutical Manufacturers** (drying intermediate products in **Andhra Pradesh**), **Dye & Pigment Producers**, **Chemical Processing Plants** (drying filter cakes), and the **Food Industry** (drying spices, fruits, and herbal extracts). Our designs prioritize ease of loading/unloading and cleanability to meet sanitary requirements.

    Technical Description: 

    Engineered for High-Capacity, Efficient Moisture Removal

    Medico's **Tray Drying Ovens** are constructed from heavy-gauge stainless steel (typically SS 304 or 316) to ensure durability and prevent contamination, meeting GMP norms. The chamber is highly insulated to minimize heat loss and maximize energy efficiency. The heart of the system is the **forced air circulation system**, which uses powerful fans and internal air ducts to deliver hot air across all trays evenly, ensuring minimal temperature variation throughout the chamber volume.

    The standard model includes robust trolleys designed to hold multiple removable trays (often 24, 48, 96, or 192 trays), allowing for large batch processing. Control is managed via an advanced digital PID controller, allowing operators to program precise drying schedules, including ramp-up, holding, and cooldown phases. Available across manufacturing hubs in **Maharashtra, Gujarat, and Haryana**, these ovens are optimized for maximum solvent recovery and efficient moisture removal, securing higher productivity and product quality.

    • High-Volume Forced Air Circulation
    • GMP-Compliant Stainless Steel Construction (SS 304/316)
    • Large Batch Capacity (e.g., 48, 96, 192 Trays)
    • Uniform Temperature Distribution ($\pm 2^\circ\text{C}$ typically)
    • Digital PID Control with Timer Functions
    • Easy-to-Clean Interior and Trolley Design
    • Tray Drying Oven Price
    • Cabinet Dryer Machine
    • Pharmaceutical Tray Dryer
    • Batch Dryer for Granules
    • Hot Air Tray Dryer

    Global Supply Chain for Batch Drying Equipment

    • India
    • USA
    • Germany
    • Vietnam
    • Bangladesh
    • Egypt
    • Kenya
    • Nigeria
    • Saudi Arabia
    • Indonesia
    • Philippines
    • Mexico

    Related Ovens and Processing Equipment Categories

    Frequently Asked Questions (FAQ)

    1. What is the advantage of using a Tray Dryer over an FBD (Fluid Bed Dryer)?

    The Tray Dryer is ideal for materials that cannot be tumbled or fluidized (like heavy filter cakes or large pellets). It offers superior batch control, simpler operation, and is better suited for small-to-medium-scale, multi-product drying operations.

    2. How is thermal uniformity maintained across all trays?

    High uniformity is achieved using a **high-volume axial fan** and specifically designed **internal baffles or air ducts**. These components ensure the heated air stream is consistently distributed and recirculated evenly across the surface of every single tray throughout the oven.

    3. Can these ovens be used for solvent removal (e.g., ethanol)?

    Yes, but only models specifically designed with **explosion-proof (flame-proof) construction** and certified venting systems should be used for volatile or flammable solvent removal. Standard tray dryers are typically rated for moisture (water) removal only.

    4. What materials are the trays typically made of?

    The trays are almost universally made of **Stainless Steel 304 or 316**, polished to a mirror finish. This is essential for preventing corrosion, ensuring product contact surfaces are non-reactive, and facilitating quick cleaning to maintain GMP hygiene standards.

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